back to top
My wish lists
Save your wish list
If you want to add more content to your wish list, simply log in. If you do not have a user account, please register for the Hanser Customer Center.

» Do you already have a user account? Please log in here.
» Don't have a user account yet? Please register here.
Your wish lists
If you want to use your wish list during your next visit, simply log in. If you do not have a user account, please register for the Hanser Customer Center.
» Do you already have a user account? Please log in here.
» Don't have a user account yet? Please register here.

« Back

Your advantages at a glance

  • One login for all Hanser portals
  • Individual home page for faster access to preferred content
  • Exclusive access to selected content
  • Personal wish lists on all portals
  • Central management of your personal information and newsletter subscriptions

Register now
Bookmark Bookmarked

Creating Digital Twins of Materials

Materials Data Space for Additive Manufacturing

To ensure the digital networking of production systems and the optimization of material-specific requirements, we need to measure, analyze and replicate the changes in material properties in a process in which “digital twins” of materials are created. The materials data space developed by Fraunhofer researchers has laid the groundwork for this process.

When a finished part rolls off the production line, this is one of the first questions always asked: “Does this component have the properties I want?” Often, even the tiniest of variations in the production environment are enough to alter a part’s material properties – and throw its functionality into question. Manufacturers avoid this by meticulously inspecting samples throughout the production process. Breaking down the samples into their composite parts and measuring them separately is an extremely time-consuming process. “The outcome of the sample testing process branches out into an array of different subsets, each with their own specific measurement results,” explains Dr. Christoph Schweizer, Head of the Assessment of Materials, Lifetime Concepts business unit at the Fraunhofer Institute for Mechanics of Materials IWM in Freiburg. “While experts may be able to keep an overview of the complex interrelationships in their heads, until now there has been no way to take the diversity of resulting data and portray it in a coherent digital format.”

A Digital Twin for Each Material

Now, for the first time, researchers at the Fraunhofer IWM have developed a proof of concept demonstrating that it is possible to digitally represent many such material processing cycles with a materials data space for test specimens produced using additive manufacturing. “The data space concept allows us to integrate any type of material information into a digital network – a really valuable tool, especially in the context of Industrie 4.0,” says Schweizer. “We want to use the materials data space to automatically generate a digital twin of each material that will mirror the current state of the physical object under examination.”

Fraunhofer researchers have created the basis for a "digital material twin" with a materials data space (© Fraunhofer IWM)

The advantage of the materials data space is that it provides an overview of all relevant parameters at a glance, whereas formerly data on different material parameters was scattered among numerous data repositories in many different formats. But the real promise lies further ahead. “In the years to come, the materials data space has the potential to become the production command center. Whenever component quality isn’t up to the expected standard, you can compare it with information on previous components stored in the materials data space to determine whether the present component can in fact be used or whether it must be rejected,” says Schweizer. In the future, these results could be automatically integrated into industrial decision-making processes: whenever component quality dips below the required standard, production automatically comes to a halt.

An Ontology-Based Materials Framework

Creating the data space –and managing the diversity of materials data – calls for a corresponding information model. “In this case, the model reflects the natural material world, in which material states and properties are assigned to defined categories,” explains Dr. Adham Hashibon, researcher in manufacturing processes at the Fraunhofer IWM. Researchers draw on an ontology-based framework of fixed logic and hierarchy. The best way of thinking about it is in terms of a social network, like Facebook. Each person on Facebook is a node in the network. And in turn, these nodes have their own associations, for instance, taste in music. “What we do is to create semantic relationships between the individual material objects and their associated processing steps,” says Hashibon. Then there are also interrelationships among these communities. What would be a friendship on Facebook is represented in the materials data space by details on the chronological sequence of production or work steps, for instance “leaving the additive manufacturing process” or “this laser is part of the 3D printing process”.

The new demonstrator for additively manufactured metal components (mentioned earlier) has the capacity to generate samples, characterize the materials they contain, conduct subsequent data analysis and determine material properties. Thanks to the logic underpinning the model, users can make extremely complex queries of the data space that simply wouldn’t be possible with the same degree of flexibility in the case of a conventional database. Through its pioneering work on digitalized data spaces, the Fraunhofer IWM is making a significant contribution to European initiatives on materials modeling as part of the European Materials Modelling Council, as well as to the Digitalization Strategy of the German state of Baden-Württemberg. In the medium term, the researchers intend to convert all data administration functions used by the Fraunhofer IWM to the data space model. They are currently looking for collaboration partners and pilot users for this and other applications, who will then share the chance to shape innovative new materials developments.

Additional information
  • 12-19-2018

    Shrink Objects to the Nanoscale

    System Produces 3-D Structures One Thousandth the Size of the Originals

    Researchers at the Massachusetts Institute of Technology (MIT) have shrunk 3D objects to nanoscale. The scientists' approach is based on a framework made of polyacrylate. It is a very absorbent material commonly found in diapers.   more

  • Published on 12-17-2018

    Durable Parts with Facilan HT

    Joint Venture Introduces New Filament Solutions

    ElogioAM releases Facilan HT, 3D printing filament enabling production of durable parts with FDM additive manufacturing.   more

  • Published on 11-21-2018

    Breathable Body Protectors from Kraiburg TPE

    Padding Using Flexible Thermoplastic Elastomer Compound

    The French company Hexaflex has developed a patented padding technology based on hexagonal-pyramidal shapes molded with TPE. The thermoplastic elastomer compound from Kraiburg TPE provides the flexibility, light weight and full articulation characteristics of the modular system.   more


  • Digital Preview of Bio-Based Parts
    Kunststoffe international 2018/11, PAGE 46 - 49

    Digital Preview of Bio-Based Parts

    Injection Molding Simulation Puts Bioplastics on the Road to Industrial Mass Production

    It is difficult to use bioplastics in engineering parts due to a lack of processing data. However, these data are very important for making...   more

  • Published in Kunststoffe international 2018/12

    Withstands Wind and Waves

    Cockpit Windows Made of Altuglas ShieldUp Polymer

    The trimaran Arkema Multi 50 is on the Route du Rhum at the moment. Several technologies should allow the team to cross the oceans as fast as possible. Those technologies include the lightweight Altuglas ShieldUp polymer.   more

    Altuglas International

Company profile

Fraunhofer-Institut für Werkstoffmechanik IWM

Wöhlerstr. 11
DE 79108 Freiburg
Tel.: 0761 5142-0


Would you like to subscribe to our Newsletters on plastics technology and profit from the latest information?

Subscribe here

Subscribe here