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HRSflow Expands Headquarter

3000 sqm for Lean Manufacturing

The new HRSflow hot runner plant in Italy (© HRSflow)

Entirely designed according to the lean manufacturing criteria, the new workspace completes the project with which the company has brought a reappraisal and a re-design for the hot runners' assembly process. The goal is to guarantee an increase in the production capacity and more flexibility for the clients of the European market.

In association with the consulting firm Festo Consulting, the internal business team dedicated to continuous improvement has reassessed the whole production process and division layout: this way they were able to deliver the application of the new assembly line. With a cutting-edge design the new working environment has been organized down to the smallest detail, to reduce where possible the slowdown of the production flow (delays, transfers, organizational issues) both for people and for goods.

Faster Processes, Environmentally Friendly Production

The new production site has been designed according to the concept of a sustainable environment, a perfect combination of industrial requirements, quality standards and wellbeing of employees in their daily job. The energy panels used for the roof are actually compensating the needs of the entire production line.

Being geographically close to its customers has always been a key factor for HRSflow, hence the choice to invest in Europe to reduce the logistic chain and delivery time for systems and spare parts. All this was possible thanks to a high automation level and an effective data exchange. Thanks to faster and more optimal corporate flows every request can therefore be processed in a fast and effective way to maximize performance and service levels.

HRSflow Chief Operating Officer Umberto Santin states, "We have started the lean management path in 2017 with a significant increase in the quality and performance key measurables, whilst the productivity expressed in man-hours has improved from 20% to 50% according to the different areas. The involvement of all the personnel proved to be a key factor in improving performance and the workplace in a continuous and structured way. A warm thank you to our whole team, to their efforts and work; we are ready for the new future challenges".

Additional information
  • Published on 09-29-2020

    Higher Product Quality at Cascade Injection Molding

    New Products for Hot Runner Systems

    Innovations from the Italian hot runner manufacturer HRSflow include an even more precise control system for the hydraulic nozzle needle drive, wear-resistant equipment for abrasive plastics and an example of high quality in film back injection.   more


  • Versatility for Vehicle Doors
    Kunststoffe international 2019/04, PAGE 30 - 31

    Versatility for Vehicle Doors

    Family Mold for Inner Door Trim Shows the Performance of the Flexflow Hot Runner Technology

    The hot runner manufacturer HRSflow presented a family mold for one-shot production of three high-quality visible parts for a door module...   more

  • Tailor-Made for Planar Components
    Kunststoffe international 2019/01-02, PAGE 27 - 28

    Tailor-Made for Planar Components

    HRSflow Presented Demanding Hot Runner Solutions at the Fakuma 2018

    The Italian hot-runner manufacturer introduced needle valve closures for a variety of series parts to the trade fair visitors. The scope of...   more

  • "With System Integration,  Fewer Errors Occur"
    Kunststoffe international 2018/11, PAGE 28 - 32

    "With System Integration, Fewer Errors Occur"

    Christian Götze (GKTool) and Moreno Carvani (HRSflow) about Cost-Efficient Production through Integrated Mold Technology

    Flexibilization of production, lightweight design, functional surfaces, increasing product customization, consistently low reject rates...   more

Company profile


via Piave 4
IT 31020 San Polo di Piave
Tel.: +39 0422 750-111
Fax: +39 0422 750-301

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